From Customer to Delivery: Designing and Building Custom Refrigerated Solutions
At ES Frigo we understand how important it is to turn the specific needs of each customer into tailor-made refrigeration solutions.
From the first consultation to the final testing, our process is designed to ensure that each project reflects the practical and operational needs of the customer.
Consultation and Needs Analysis
The journey begins with a direct meeting with the customer, aimed at gathering all the necessary information to understand the type of product to be transported and how it will be handled.
At this stage, we determine whether the goods are fresh, frozen, or require multiple temperature zones, and we analyse the loading and unloading methods for the vehicle. The type of vehicle to be used, whether a van, a lorry or a mobile box, is evaluated, taking into account the usable volume, the distribution of the load and the particular needs of the target sector, such as transporting meat or loading pallets.
Technical Design
Once the needs have been clarified, we move on to the technical design stage, which begins with the creation of a preliminary layout. This layout defines the internal space of the refrigerated body or box, the usable volumes, and the positioning of components to ensure balanced weight distribution and reduced thermal dispersion.
At the same time, the refrigeration system is sized: we assess whether a system powered by the vehicle’s battery will suffice or whether a continuous-operation system is required, based on the type of the transport and how frequently the doors will be opened. A crucial aspect of the design concerns the construction of isothermal panels.
These sandwich panels, consisting of a fibreglass skin and a high-density polyurethane core, are designed not only to ensure excellent thermal insulation, but also to withstand specific loads. For example, reinforced structures and metal inserts are integrated to allow secure mounting of the refrigeration unit, shelving or hanging rails – essential elements for transporting delicate or particularly heavy goods.
Production and Assembly
With the project approved, we finally move on to the operational phase. Production begins with the creation of individual panels, which are accurately shaped using advanced techniques.
The processing of the polyurethane and the application of the fibreglass are carried out to create perfectly interlocking joints that eliminate thermal bridges and ensure the structural integrity of the unit. Subsequently, the panels are assembled to form the refrigerated box, a process that requires great care to ensure that all the reinforcement elements are positioned correctly.
During assembly, the refrigeration unit is also integrated, complete with all the necessary electrical and mechanical connections, and provisions are made for the installation of any internal components such as shelving or customised racks.
The final stage involves a series of tests and inspections to check the thermal stability, structural robustness and effectiveness of the refrigeration system, thus ensuring that the solution is ready to meet the daily challenges of transport.
Ongoing Consultancy and After-Sales Support
Our commitment does not end with the delivery of the finished product. At ES Frigo, we offer continuous support that includes scheduled maintenance services – ideal for maintaining the efficiency of the system in the long term.
We recommend inspections at least twice a year, allowing for prompt intervention in the event of anomalies and ensuring compliance with operational specifications, even under varying conditions.
In addition, we are always ready to provide updates and customisations should the customer’s needs evolve or new logistical challenges arise, adapting flexibly to market changes.
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At ES Frigo, we combine experience, technology and attention to detail to ensure that every project we deliver is effective and built to last.
If you’d like to find out more about how we can help you design and build the perfect solution for your business, don’t hesitate to contact us.
